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June 12 , 2012 Tuesday

Yuchai Devoted to Creating Innovation Highland

Not long ago, Guangxi Yuchai Machinery Group Co., Ltd. held award presentation ceremony for S & T experts. Shen Jie and Zhuo Bin, senior technical consultants of the chairman, were respectively rewarded a car worth of RMB 500,000 Yuan to commend their outstanding contribution to R & D of large-power marines, engines for generating power and power for new energies.

Confronted with the great pressure of the economy, Yan Ping, chairman of board of the directors, has always reminded Yuchai employees that "Yuchai walks on the road of sustainable development due to self-dependent innovation in the technology. Nowadays, we will be eliminated if we don't pursue innovation or reform. "

Spare no effort to reward talents

Doctors and Technicians are both "treasures"

For Yanping, "Doctors as well as excellent technicians in the production line are both talents."

Before the "May 1 Labor Day", Yuchai took RMB one million Yuan to reward skilled workers which mainly including front workers, 18 excellent technicians and gold medal workers.

The awards like "big money" are commonly seen in Yuchai.

"There is no good timing or place in Yuchai; yet, the platform of "highland for talents" built for intellectuals is definitely the best in the industry at home." People in Yuchai are proud of it.

Zhuo Bin, senior technical consultants of the chairman, said "Although it is a small highland, it provides a large stage. I will spare no effort with the industrial scale, tolerance and strength in Yuchai."

A few years ago, Yuchai put forward the Incentive Scheme in Management and Innovation by Yuchai Group and formed a set of motivation systems including encouragement for innovation and continual improvement, etc. No matter which post you are in, you can get specific returns based on your own innovative contribution. Especially, during the "11th Five-Year-Plan", Yuchai put forward the Motivation Methods for Employees with Great Contributions and set up the "Prize for the Outstanding Contribution" to inspire employees who make great contributions in the technical progress and operation and management and greatly motivated the enthusiasm of all employees.

Last autumn, Yuchai applied the lean manufacturing. In April, Yuchai rewarded 8 lean manufacturing projects with the bonus ranging from RMB 50,000 Yuan at least to RMB 100,000 Yuan at most and successfully initiated Phase II of the lean manufacturing project, deepening the lean manufacturing.

At Yuchai, if R & D experts and engineers are intelligent people, workers and technicians are creative working people. As many people know, Yan Ping has always regarded workers and technicians as treasures. Decision-makers in Yuchai deem that workers and technicians are a key link to turn drawings into real objects. Whether a product is good or bad has a close relationship with the technical level, sense of responsibility and creative power of workers.

Since 2008, Yuchai has established the society of technicians and employed almost one thousand backbone technicians in various types of work and posts, building a backbone team for the innovative development of the Company. In the past years, with superb skills and rich experience, the skillful "excellent technicians" solved numerous technical problems in their own posts which ensured the sustainable and innovative development of the Company.

People are the innovative subject. With a mature cultural environment of innovation, Yuchai greatly mobilizes the enthusiasm and subjective initiative of every employee in different posts, so as to help the Company form a strong innovative capability.

Before 1996, Yuchai only had 27 patents which became the unit with most patents authorized in the same industry. From 2006 to 2011, Yuchai had the most patent applications among enterprises in Guangxi. In 2011, the project of "R & D, Promotion and Application of YC6L Series of Diesel Engines" of Yuchai was awarded the "Prize for Special Contribution in Science and Technology in Guangxi".

Creating a Perfect Innovative Platform

The input for R&D is accounted for over 3% of the sales volume

How good the future competitiveness of Yuchai is and whether it can dominate the market depend on whether its R&D can keep a powerful state.

For this point, the deciders of Yuchai are clear in mind. Only with funds guarantee, mechanism guarantee and platform guarantee, can it keep vigorous innovation impetus.

Since 2005, annual input of Yuchai for science research has all along accounted for over 3% of the sales volume, and the annual sales ratio of its new products averagely exceeded 40%. Yan Ping told the reporter, "I got something to say, for the budget department, cost control must be strict. For R&D project, no matter how much you ask, I will pay."

In 2007, Yuchai established Engineering Institute. With the domestic leading position in R&D innovative capacity, this institute became the core department of its innovative R&D system, possessed two R&D bases respectively in Yulin and Nanning, and got breakthrough in the study of diesel development frontier technology. Later on, in such fields as construction machinery, lubricating oil industry and special vehicle, etc., Yuchai has successively established their own research institutes, forming a perfect innovation platform.

At present, engine R&D laboratory of Yuchai has become the lab with the largest scale and most perfect facilities in the same industry in China. This laboratory is the largest emission test system equipped with over 50 advanced thrust stands, and successively passed National Laboratory Authentication and Laboratory Authentication.

In 2011, approved by National Development and Reform Commission, Yuchai was appointed the representative of national engineering laboratory with highest level of efficient, energy-saving and environmental-friendly internal combustion engine in internal combustion engine industry in China. Yuchai also took full responsibility to bear the important task of construction, and it will be built into a technology R&D platform and R&D achievements transformation platform open to all the industries.

So far, Yuchai has built the most complete R&D platform with a full array of domestic engine products, with three core technology platforms of "combustion technology platform, electric control technology platform and powertrain technology platform".

While strengthening the construction of self-dependent innovative R&D platform, Yuchai also expanded the cooperation. Through school-enterprise cooperation, Yuchai invested over RMB 50 million Yuan each year in the industry-school-research program which strengthened technical communication and cooperation with domestic and overseas colleges and research institutes. At home, it established close partnership with such colleges as Tsinghua University, Shanghai Jiaotong University and Tianjin University, etc. for strengthening industrialization platform construction; at abroad, it made powerful combination with such famous enterprises and colleges as AVL Company in Austria, FEV Company in Germany, Southwest Research Institute in USA and Brunel University in UK, etc. to the ensure butt joint between the product technology and world-class technology and lead the industry demands.

Cooperation promotes innovation, and innovation propels development. For example, the cooperation with national key lab of internal combustion engine in Tianjin University successfully developed the first diesel prototype engine for autos in China meeting the demands of Europe VI emission regulation.

Such perfect cooperation and innovation platform greatly promotes the research of basic technology, key technology and forward-looking technology, and forms a Produce Study Grinds technical team with high quality and high level, which enable Yuchai to take the leading position in this industry in China.

Spare no effort to build the core competitiveness

Step from the domestic competition to the international competition

The triumph news is pouring in like the running water coming from the source. On April 10, the Diesel Engine Construction Project Used for YC6T Marine and Generator Set assumed by Guangxi Yuchai Machinery Group Co., Ltd. was accepted; On May 16, Yuchai launched the first special engines for the special needs of school buses in China. And more than 10 thousand of school buses with Yuchai engines are running across the country……

At present, Yuchai possesses several leading new technology, such as Euro III-VI emission control technology, hybrid power assembly technology, two-stage supercharging technology, four-valve technology, air hybrid power technology, diesel and petrol mixed firing technology, simulation technique and post-processing technology, etc.

In the R& D of engineering machinery, Yuchai possesses mature technologies of five hydraulic systems including "load sensing, confluence control, regeneration oil make-up, retaining valve and straight valve technology" and the advanced technologies of "intelligent electric control system with the mainstream appearance design of streamline and animal simulation", etc.

In the period of "11th Five-Year Plan", Yuchai was approved to participate in the formulation of 14 national standards and revision of 29 national standards, and assumed 7 subjects of national "863" research.

It was these innovative achievements that vigorously drove Yuchai to thoroughly upgrade domestic diesel engine emission, and become the leader of this industry.

Existing achievements never make Yuchai slow its steps. Yan Ping has strong crisis awareness and thinks that present competition is no longer the domestic competition but the competition with the whole world. He said, "Overseas products have totally come into China. What can we rely on to surpass them? Rely on products. What can products rely on? It is R&D team who can provide better new products by innovation."

Yan Ping suggested, "From now on, we need to begin with such aspects as cultural concepts, talent training, mechanism system and technology R&D, etc. to promote self-dependent innovation capacity of Yuchai." Only by elaborately creating core competitiveness and possessing successive innovation, alert reaction, consummate execution and responsibility, can Yuchai realize a long-term, sustainable development."

(Source: People's Daily, Pang Geping)

Source: www.yuchai.com

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